SMD

Assembly of the circuit boards for your product in small, medium and large series.

SMD competence in series.

On several high-performance SMT lines, we assemble fully automatically rigid and flexible printed circuit boards with all common SMD component shapes up to a component size of 0201. We produce samples or small series, series in the middle segment as well as large series. Our SMT production (Surface Mounted Technology) stands for proven precision in execution, short production times and enables the series processing of particularly small components. All necessary component shapes, such as capacitors, resistors or microcontrollers, are placed quickly and in large numbers on the circuit board and then soldered by reflow process.

Depending on customer wishes and requirements, we can use both the SMT and THR (Through Hole Reflow) processes. In doing so, we use through-hole components that have been designed for high thermal requirements during the soldering process in the reflow oven. In addition, for small series, samples and prototypes, we also offer the option of classic manual assembly with subsequent selective soldering. With lead-free soldering processes throughout, we meet the requirements of RoHS-compliant products.

Finally, each fully assembled printed circuit board is subjected to various automatic optical inspections (AOI) and functional tests in order to prove a consistently high production quality. A Solder Paste Inspection (SPI) is also carried out during production. We apply the highest quality standards throughout the entire series production, which are checked in regular audits. We work according to IPC standard 610 class 3 and can guarantee 100% traceability of your electronic assemblies.

As a full-service provider, we offer the complete range of services to you: from conception with production-ready electronics development, through production with inspection, programming and functional tests, to technical documentation including subsequent customs and shipping processing. Personally coordinated with you and always "just in time". Either as individual services or as a complete package from one source.

To the point

  • Fully automatic PCB assembly on several SMT lines

  • Use of THR (Through-Hole-Reflow) technology

  • Assembly of very small components up to size 0201 possible

  • Assembly accuracy: laser measurement 50 µm, optical measurement 30 µm

  • Reflow and selective soldering processes

  • Soldering with lead-free solder pastes according to RoHS standard

  • Fully automatic solder paste printer with 2.5D solder paste inspection.

  • Electronics production according to highest standards: IPC 610 class 3, IATF 16949:2016, ISO 26262 and DIN EN ISO 9001:2015

  • Traceability down to component level

  • 100% tested quality through AOI, functional and final inspection

TUEV certifications of digades GmbH

Our Mission

Sascha and Tim Berger run the digades family business .

In our actions, we constantly question ourselves to find clever solutions for multifunctional controls, operating elements and control units to make peoples‘ lifes easier, more comfortable and secure.
(Managing Directors Dr.-Ing. Sascha Berger & Dipl.-Ing. Tim Berger)

experience and competence.

30 years of development and production.
Intelligent, high-quality designed products.

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Realization at the highest level.

We work according to the latest standards. AUTOSAR, IATF, FUSI - from prototype to series.

digades lives quality in all company processes
More than just standard.
digades Software Validation: Developer turns the controller on the test device
Optimum performance: high ranges with low energy consumption
Auxiliary heating radio remote control from digades
For almost 30 years now, we have been connecting products in various applications.
a digades product is validated
Hardware and software in top form. Not only perceived, but tested.
digades logistics solutions - Warehouse in the production centre
With us, your products will always arrive reliably and exactly at the desired time. You can count on that.
Functional safety according to ISO26262
We ensure safety in series.
Prototyping and fixture construction at digades
Do you need technologies that are precisely tailored to your product?
Manual inspection with digades
We develop your highly efficient, economical and exactly fitting production concept
digades synthetic resin casting plant
We have something against corrosion. Our special synthetic resin casting technique.
IATF Seal
We support you with the worldwide certification of your product.
digades circuit board mounting machine
From sample to mass production.
AUTOSAR logo
With AUTOSAR, we ensure the reliable connection and integration of your products.