Production

You expect production at the highest level? We rely on production according to a safety concept, for guaranteed minimum field failure rates.

Benefit from our wide range of technologies and production processes

As a system supplier, we always have the efficient production of your products in mind. We currently produce approximately 1.2 million modules with high specific requirements per year - the capacity can be expanded at short notice if necessary. A wide range of technologies and production processes are available in our production centre. With a high vertical range of manufacture and short delivery times, digades is your reliable partner for the production of high-quality, complex electronic assembly.

From samples to large series

From manual to fully automated assembly lines, we are fully flexible in adapting our processes for you. We offer you electronics production that fits your product exactly: flexible, holistically conceived, based on a platform or individually. Design for Manufacturing - thinking ahead right from the start. Because production-oriented design not only saves costs and time, but also soothes the nerves. For your product, we put together exactly fitting and economical assembly and testing programs, develop assembly concepts and test them for feasibility and efficiency. Benefit from an accompanying development, close-to-production prototyping, optimally organized workflows as well as short distances between development and production, which enable a quick reaction in case of changed conditions.

We don't just develop control units in accordance with the requirements of functional safety, but also produce them directly at our company in large series. ESD-compliant, compliant with Functional Safety (ISO 26262), in accordance with IPC standards and 100% traceable. That is how efficient electronics production at digades works. Quality - made in Germany.

Trainee Equipment Systems

With our modern production and testing equipment we meet the highest demands on quality and process reliability:

  • Fully automated SMD assembly lines (rigid and flex)

  • THR assembly

  • Reflow and selective soldering

  • AOI (Automatic Optical Inspection)

  • SPI (Solder Paste Inspection)

  • High-speed depanelling

  • Pressfit Technology

  • Potting System

  • 2K bonding processes (2K sealing technology)

  • Labelling system

  • Product-specific assembly and test lines

  • Manual assembly and testing stations

  • boundary scan

  • in-circuit testing

  • Flying Probe

  • ICT

  • Functional test

  • System test

Our quality standards:

Manual inspection with digades
  • ESD-compliant production
  • compliant according to Functional Safety (ISO 26262)
  • IPC-A-610 Class 3
  • 100% traceable (assemblies, batches, materials, processes)
  • tested quality according to DIN EN ISO 9001:2015
  • tested quality according to IATF 16949:2016

Logistics

The creation of logistics concepts is part of our service portfolio. In the digades logistics centre we coordinate the worldwide dispatch of your products and take care of the handling of extensive logistics services.

You need the perfect packaging for your product or would like to use your own solution? We follow your specifications and create a tailor-made packaging concept for your product.

To the point

  • Highest production standard according to IPC-A-610 class 3

  • 100% traceability for assemblies, batches, materials and processes

  • Design for Manufacturing, close coordination between production technology and development right from the start

  • Flexible final assembly according to requirements: manual to fully automated assembly lines

  • Fully automated test processes, complex functional and final test systems

  • Development of individual packaging and logistics concepts in coordination with customers and suppliers

  • 100% process reliability and tested quality in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016: permanent monitoring and continuous improvement of manufacturing processes during series production

circuit board in detail view

Our Mission

Sascha and Tim Berger run the digades family business .

In our actions, we constantly question ourselves to find clever solutions for multifunctional controls, operating elements and control units to make peoples‘ lifes easier, more comfortable and secure.
(Managing Directors Dr.-Ing. Sascha Berger & Dipl.-Ing. Tim Berger)

Realization at the highest level.

We work according to the latest standards. AUTOSAR, IATF, FUSI - from prototype to series.

digades synthetic resin casting plant
We have something against corrosion. Our special synthetic resin casting technique.
digades logistics solutions - Warehouse in the production centre
With us, your products will always arrive reliably and exactly at the desired time. You can count on that.
digades close-up production of a product developed in-house.
Assembly of the circuit boards for your product in small, medium and large series
Functional safety according to ISO26262
We ensure safety in series.
Manual inspection with digades
We develop your highly efficient, economical and exactly fitting production concept.
digades circuit board mounting machine
From sample to mass production.

experience and competence.

30 years of development and production.
Intelligent, high-quality designed products.

Differential lock switch from digades before installation in an OEM vehicle
A control unit for rough terrain.
The differential lock switch is a central control element in the dashboard that allows the user to control the vehicles differential locks.
eCall switch on BMW Motorrad
Rapid aid for motorcyclists in case of an accident
eCall switch is a control unit with push-button and cover flap that allows the user to make an emergency call and is mounted directly on the motorcycle handlebars.

All relevant competencies united.

We are RF specialists.
Stable partnerships ensure complementary know-how.

Logo of the TU Liberec

Contact us

You have the question, we have the answer.

Write us using the contact form below or by email.
 

Project enquiries

Business customers
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Customer Service

Business customers
Yes, I have read the Privacy Policy note and I consent that the data provided by me, including the contact data, for the processing of the inquiry and in case of questions are electronically collected and stored. My data will only be used strictly for my request and will not be passed without my consent. This consent can be revoked any time with effect for the future.'

The top of the state of the art.

We look for your clever solution. Functional, safe and reliable.

Development staff at digades discuss a project
Are you looking for product optimization or for a new development? We rely on our RF competence, with our own pre-development and validation.