Electronics production

From sample to mass production.

Benefit from our wide range of technologies and production processes

As a system supplier, we always have the efficient production of your products in mind. We currently produce approximately 1.2 million modules with high specific requirements per year - capacity can be expanded at short notice if necessary. A wide range of technologies and production processes are available for this purpose in our production centre. With a high vertical range of manufacture and short delivery times, digades is your reliable partner for the production of high-quality, complex electronic modules.

From samples to large series.

From manual to fully automated assembly lines, flexible in the adaptation of our processes for you. we offer you electronics production that fits your product exactly: flexible, holistically conceived, with platform ideas or individually. design for manufacturing - thinking ahead from the very beginning. because design suitable for production not only saves costs and time, but also nerves. for your product, we put together exactly suitable and economical assembly and test programs, develop assembly concepts and test these for feasibility and efficiency. benefit from sample production close to series production during development, optimally organized workflows and short paths between development and production, which enable a quick reaction to changed conditions.

We not only develop complex control units in accordance with the requirements of functional safety, but also manufacture them directly in our company in large series. ESD-compliant, compliant with Functional Safety (ISO 26262), in accordance with IPC standards and 100% traceable. That is efficient electronics production at digades. Quality - made in Germany.

A technologist works in the digades production centre (Photo: Augen-Futter.com)

With our modern production and testing equipment we meet the highest demands on quality and process reliability:

  • Fully automated SMD assembly lines (rigid and flex)

  • THR assembly

  • Reflow and selective soldering

  • AOI (Automatic Optical Inspection)

  • SPI (Solder Paste Inspection)

  • High-speed depanelling

  • Pressfit Technology

  • Potting System

  • 2K bonding processes (2K sealing technology)

  • Labelling system

  • Product-specific assembly and test lines

  • Manual assembly and testing stations

  • boundary scan

  • in-circuit testing

  • Flying Probe

  • ICT

  • Functional test

  • System test

To the point

  • Highest manufacturing standard according to IPC 610 class 3

  • 100% traceability for assemblies, batches, materials and processes

  • Design for Manufacturing, close coordination between production technology and development right from the start

  • Flexible final assembly according to requirements: manual to fully automated assembly lines

  • Fully automated test processes, complex functional and final test systems

  • Development of individual packaging and logistics concepts in coordination with customers and suppliers

  • 100% process reliability and tested quality in accordance with DIN EN ISO 9001:2015 and IATF 16949:2016: permanent monitoring and continuous improvement of manufacturing processes during series production

circuit board in detail view

Our Mission

Sascha and Tim Berger run the digades family business .

In our actions, we constantly question ourselves to find clever solutions for multifunctional controls, operating elements and control units to make peoples‘ lifes easier, more comfortable and secure.
(Managing Directors Dr.-Ing. Sascha Berger & Dipl.-Ing. Tim Berger)

experience and competence.

30 years of development and production.
Intelligent, high-quality designed products.

Differential lock switch from digades before installation in an OEM vehicle
A control unit for rough terrain.
The differential lock switch is a central control element in the dashboard that allows the user to control the vehicles differential locks.
eCall switch on BMW Motorrad
Rapid aid for motorcyclists in case of an accident
eCall switch is a control unit with push-button and cover flap that allows the user to make an emergency call and is mounted directly on the motorcycle handlebars.

All relevant competencies united.

We are RF specialists.
Stable partnerships ensure complementary know-how.

Nordhausen University Logo
Logo of the TU Liberec
TU DD

Contact us

You have the question, we have the answer.

Write us using the contact form below or by email.
 

Project enquiries

Business customers
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Realization at the highest level.

We work according to the latest standards. AUTOSAR, IATF, FUSI - from prototype to series.

digades lives quality in all company processes
More than just standard.
digades Software Validation: Developer turns the controller on the test device
Optimum performance: high ranges with low energy consumption
Auxiliary heating radio remote control from digades
For almost 30 years now, we have been connecting products in various applications.
Functional safety according to ISO26262
We ensure safety in series.
Manual inspection with digades
We develop your highly efficient, economical and exactly fitting production concept.
digades logistics solutions - Warehouse in the production centre
With us, your products will always arrive reliably and exactly at the desired time. You can count on that.
a digades product is validated
Hardware and software in top form. Not only perceived, but tested.
digades synthetic resin casting plant
We have something against corrosion. Our special synthetic resin casting technique.
digades close-up production of a product developed in-house.
Assembly of the circuit boards for your product in small, medium and large series
Prototyping and fixture construction at digades
Do you need technologies that are precisely tailored to your product?
IATF Seal
We support you with the worldwide certification of your product.
AUTOSAR logo
With AUTOSAR, we ensure the reliable connection and integration of your products.